Questo documento spiega come realizzare la scheda CNC-298-4N
Rivolto agli utilizzatori della Scheda CNC-298-4N
Fasi Preliminari:
Premetto che la realizzazione della scheda deve essere affidata a persone
che abbiano un minimo di conoscenza e dimestichezza con i componenti
elettronici e conoscano le precauzioni da utilizzare con componenti CMOS e
componenti sensibili alle scariche elettrostatiche.
Una volta ricevuta la scheda, con l’aiuto dei disegni che si possono
scaricare nella sezione Download -> DAG-Board L298-4N e cercate di
capire la filosofia di funzionamento della stessa, è infatti molto
importante perché vi permetterà di eseguire un buon lavoro, pulito ordinato
e veloce.
1° Fase
Come prima cosa eseguite tutti i ponticelli di collegamento, così come
riportato dalla serigrafia e dai disegni, utilizzando un filo di rame
stagnato da 0,6 mm, fatta eccezione per quelli posti al di sotto degli
integrati L298 dove, viste le correnti in gioco, sarà necessario utilizzare
del filo stagnato da 1 mm.
Il numero elevato di ponticelli (93 + 4) ha permesso l’utilizzo di una
basetta singola a faccia, molto più economica di una a doppia faccia con i
fori metallizzati.
Badate bene che è possibile sostituire le resistenze 0R 21-24-26-28 con
ponticelli. Per chi non lo sapesse, le 0R sono resistori di valore zero ohm
e solitamente sono di colore Beige chiaro con una sola riga di colore nero
posta al centro del componente stesso.
Faccio presente che bisogna fare un ponticello sotto l’CI TL494 che,
purtroppo, non è stato riportato nella foratura della scheda (nessuno è
perfetto!!!).
Sul circuito stampato i fori sono tutti da 0,6 mm onde evitare eccessivi
giochi con i terminali delle resistenze, dei transistor e degli zoccoli
degli integrati che vi consiglio di usare del tipo a tulipano (terminali
torniti).
Se utilizzerete i componenti riportati nel file CNC 298 4N.bom o .txt non
dovete modificare nulla, se invece utilizzerete componenti diversi, dovrete
adattare la foratura ai diametri di zoccolatura e reofori di resistenze da
voi utilizzati.
2° Fase
Terminati i ponticelli proseguite con l’inserimento e la saldatura di:
zoccoli per integrati, resistori e condensatori seguendo l’ordine di altezza
dei componenti stessi, prima i più bassi e a seguire i più alti.
Una particolare attenzione va dedicata alle saldature. Una buona saldatura
dovrà risultare perfettamente lucida, non porosa con lo stagno liscio e
raccordato tra la superficie dello stampato ed il terminale in modo
omogeneo, se possibile usate un saldatore a bassa tensione tenendo la punta
continuamente pulita utilizzando le apposite spugnette inumidite.
Non dimenticate di effettuare la saldatura dei condensatori da 10nF
direttamente sul lato rame della scheda in corrispondenza del connettore di
uscita dei Limit Switch
3° Fase
Aiutandovi con lo schema riportato sul file “Filatura.jpg” dovrete
realizzare i collegamenti tra scheda, pannello frontale e pannello
posteriore del mobile.
Vi ricordo che la numerazione dei pin sulla scheda non corrisponde con
quella dei pin della porta parallela posta sul PC e, a questo scopo, sono
stati riportati con scritte i segnali in uscita dalla LPT1: e corrispondenti
segnali in ingresso della scheda. Eseguite questi collegamenti prestando la
MASSIMA ATTENZIONE !
Non utilizzate la porta della stampante LPT1: se è parte integrante della
scheda madre del PC!.
E’ preferibile inserire ed installare una seconda porta parallela, in modo
da evitare qualsiasi contatto diretto tra la scheda CNC ed il PC.
L’ideale sarebbe utilizzare, per le prove di messa a punto della scheda CNC,
un “emulatore di porta parallela”, in questo caso non servirebbe il PC.
Allego nel file “Scheda Dag.zip” una versione di questo emulatore che ho
progettato ed utilizzato durante i test di funzionamento della mia CNC.
Questo circuito è molto semplice e può essere realizzato tranquillamente
anche su piastra millefori, vi è anche il file Power.doc che descrive la
realizzazione dell’ alimentazione di potenza.
Per la parte logica e le ventole di raffreddamento è preferibile utilizzare
un secondo avvolgimento del trasformatore oppure altro trasformatore
indipendente da quello di potenza con un secondario da 13 Volt AC con una
corrente di 1,5-2 A, che, logicamente raddrizzato e filtrato, fornirà una
tensione di 18 Volt CC.
4° Fase
Inserire negli zoccoli gli integrati 74LS14 - 4572 – 74132 – 4073 - 74HC573
– LM358 ed i fotoaccopp. PC 817 .
Inserite il connettore dell’emulatore ed alimentate la scheda con una
tensione compresa tra 15 e 24 V CC collegandovi ai morsetti posti sulla
sinistra del dissipatore degli stabilizzatori di tensione
Verificate tutto e, se tutto è in ordine, potete procedere alla regolazione
della tensione di riferimento sul pin 15 dello zoccolo che riceverà l’CI
L297.
Formula per il calcolo della V-Ref per L297
I Motore * R Sense * (Radice di 2 = (1,414))
Esempio : 0,5A * 0,47 ohm * 1,414 = 0,33229 V
V(Ref) A Motore V(Ref) A Motore
0,332 V = 0,5A 1,196 V = 1,8A
0,499 V = 0,75A 1,329 V = 2,0A
0,665 V = 1,0A 1,462 V = 2,2A
0,798 V = 1,2A 1,594 V = 2,4A
0,931 V = 1,4A 1,661 V = 2,5A
0.996 V = 1.5A 1,728 V = 2,6A
1,063 V = 1,6A 1,860 V = 2,8A
Stabilite la tensione necessaria per il pilotaggio a corrente normale del
motore, e provate a commutare in Sleep e Boost per verificare i salti di
tensione di pilotaggio. Sono stati previsti 4 pin di TEST POIT che, se
desiderato, sarà possibile collegare ad un millivoltmetro da pannello che si
renderà utile anche per la misurazione della tensione e della corrente
erogata dalla parte alimentazione testa.
Personalmente ho installato sul pannello frontale un commutatore che mi
permette di selezionare la lettura tra i vari Stepper ed il Motore in CC,
tra tensione e corrente, logicamente bisognerà predisporre i necessari
ripartitori per adattare la lettura al fondo scala del millivoltmetro che
avrete scelto per tale scopo, Nel File “Scheda Dag.Zip” troverete un
semplice schema di un tipo di questi MV.
5° Fase
Se tutto procede bene, scollegate l’alimentazione della scheda,
inserite negli zoccoli gli integrati L297 e L298, alimentate anche lo stadio
finale interessato con una tensione compresa tra 20 e 36 V, un gruppo
(Dryve) per volta, posizionate i Dip Switch sulla scheda emulatore in
posizione Normal ed allacciate il motore corrispondente alla relativa
uscita.
Vi consiglio di partire dall’asse X e di non rimuovere il L297 di detto asse
perchè è quello incaricato a fornire il segnale PWM di Sync anche per gli
altri assi.
Controllatene il corretto funzionamento della rotazione motore con frequenza
variabile tramite il potenziometro e direzione selezionabile dagli
Switch.
Verificate la temperatura che raggiungerà il dissipatore di calore del L298,
regolate la sensibilità del sensore di temperatura (BD135 montato sul
dissipatore in modo solidale meccanico ma, isolato elettricamente) tramite
l’apposito trimmer R77 stabilendo con ciò a che temperatura dovranno partire
le ventole montate sui dissipatori stessi.
Il circuito predisposto alla regolazione della temperatura , se questa non
dovesse scendere, in un determinato tempo, effettuerà il blocco di tutti gli
stadi di potenza della scheda stessa, il blocco della scheda si ottiene
anche premendo il pulsante a ”Fungo di Emergenza Stop”, posizionatelo sul
pannello frontale del contenitore della scheda o, se preferite, lo potrete
posizionare a bordo macchina in una posizione a voi comoda.
Conclusione
Se tutto ha avuto l’esito che speravate e tutte le prove sono state
superate, potrete collegare la porta parallela del vostro PC e caricato il
programma di gestione da voi preferito potrete iniziare a prendere
confidenza con la vostra CNC.
In bocca al lupo a tutti e se doveste incontrare problemi contattatemi pure
sul Forum nella sessione Scheda Dag. Siate certi che vi risponderò
rapidamente aiutandovi a trovare soluzioni ai problemi da voi sollevati.
Commenti
Valdeck Scritto da Visitatore il 2006-01-26 23:27:43
GIGI Scritto da Visitatore il 2006-07-17 19:16:42CHE MERDA
SONO SEMPRE GIGI Scritto da Visitatore il 2006-07-17 19:20:00 SCERZAVO PRIMA. MA NON CAPISCO PERCHE NON C'č LO SCHEMA
Scritto da dag50 il 2006-07-30 10:15:38Nella sezione Dowload ci trovi tutto compreso lo schema
Scritto da andy57 il 2006-10-13 00:12:25Sono interessato a questa scheda . Ma dove posso acquistare questo Kit?
Scritto da poggia10 il 2006-10-27 09:26:26come posso fare per trovare la sheda sopra descritta
ciao popggia10
Scritto da dag50 il 2006-11-05 14:03:22Un kit vero e proprio non c'č, al massimo posso fornire il circuito stampato delle varie schede, quando raggiungo un certo numero di richieste in modo da contenere i costi e poterlo far stampare dai service.
Scritto da Gattoo il 2007-02-04 23:57:45Ciao! Sono nuovo, vorrei capirne di piu riguardo la scheda, va bene per tutti i tipi di motori passo passo? Ciao e grazie!
Scritto da dag50 il 2007-02-24 23:55:02La scheda basta per motori che assorbano al massimo 2-2,5A ciao Dario
1/2 steep Scritto da riporeno il 2007-02-25 18:50:42ciao Dario mi sembra ottima la scheda. cč il jumper per settare 1/2 passo o passo intero? quanto costa il master? oppure...se si puo' autocostruire esiste il pcb? ciao grazie
Scritto da Dag50 il 2007-02-27 20:55:27si c'č la possibilitą del mezzo passo tramite jumper. il PCB in vetronite fr4, che misura 250x190mm, gia forato, serigrafato con soldermasc etc.etc. costa 43 pił spese di imballo e spedizione in contrassegno alla ricezione.
Scritto da angmni il 2007-03-24 17:16:51Sono disposto a comprare la scheda Dag 297/298 + il PCB dell'interfaccia LPT. Aspetto notizie angmni
Scritto da jonathan il 2007-04-14 21:31:28ciao DARIO un saluto Valter URGO TARANTO
Quanto costa la scheda? Scritto da hexfet il 2007-05-10 19:03:05Per poterla acquistare devo aspettare che si formi una lunga lista? Non puoi farla stampare singolarmente a quel prezzo?
Scritto da jonathan il 2007-05-12 05:39:19ottima ed eccellente
pcb scheda Scritto da franky il 2007-06-28 08:06:44si puņ avere il pcb della scheda e quanto costa? grazie franky
Scritto da rosa il 2007-10-16 23:00:45Ma la scheda puņ comandare motori con encoder?
Scritto da dag50 il 2007-11-18 22:08:39No non č previsto l'ingresso per encoder
Scritto da dag50 il 2007-11-18 22:09:16No non č previsto l'ingresso per encoder
Scritto da dag50 il 2007-11-18 22:11:23No non č previsto l'ingresso per encoder
ordine Scritto da nemo il 2008-03-21 09:53:41voglio aquistare la scheda Dag 297/298 + il PCB dell'interfaccia LPT. Saluti NEMO
Scritto da pai il 2008-05-08 13:49:46ciao non č che avresti il layout del print?? cosi me lo faccio iovisto che sn elettronico..
pcb Scritto da zzmm il 2008-05-11 05:04:07please PCB ? thinks
pcb scheda DAG 297/298 Scritto da PIPPUZZO il 2008-06-17 11:18:40Complimenti per i lavori che hai pubblicato! Sono tutti interessanti e ben trattati.
Per quanto riguarda la scheda DAG 297/298, sarei interessato alla realizzazione o all'acquisto del pcb, ma non ho trovato riferimenti. Puoi, p.f. dare qualche indicazione del tipo: - il master č disponibile? - se preferisci fornire tu il pcb, quanto dobbiamo aspettare per averlo? - Quanto costa?
Grazie e a presto.
Acc.... bastava leggere..... Scritto da PIPPUZZO il 2008-06-17 11:21:49Scusa, ho visto solo ora il prezzo del pcb..... come faccio per ordinarlo? Quando pensi di poterli spedire?
pcb scheda L297/L298 Scritto da franky il 2008-11-04 07:49:16Vorrei ordinare il pcb della scheda L297/L298
Scritto da PIPPUZZO il 2008-11-11 13:21:44DAG, ci dai notizie delle piastre? Se non hai tempo/soldi/voglia di farli fare, potresti A) rilasciare un master B) chiedere pagamento anticipato (magari via Paypal ) C) come soluzione A.....
Io, e credo tanti altri, saremmo felici di avere notizie.....
Scritto da hazer il 2008-11-13 17:56:06Potrebbe mettere il file
Complimenti bell lavoro Scritto da jojora il 2009-05-26 04:29:41Complimenti per i lavori che hai fatto! Un saluto da Santo Domingo
pcb Scritto da clarion il 2009-09-26 15:38:30provo a dare una risposta per tutti, dag non vende niente di ciņ che fa, quindi non insistete č solo tempo perso.
A CHE PUNTO SIAMO? Scritto da DJSCOOTLARUE il 2009-10-20 12:51:20MA ALLA FINE QUALCUNO HA RICEVUTO QUESTO PCB ?
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